作为一种新型材料,蜂窝纸箱不仅具有重量轻、用料少、成本低、强度高、缓冲性能好、吸音隔热等诸多优越性能,而且便于回收再利用,是一种理想的绿色包装材料,目前正占据越来越多的市场份额。
As a new material, the honeycomb carton has not only light weight, little material, low cost, high strength, good buffer performance, sound-absorbing insulation, and many other superior performance, and easy to recycle, is an ideal green packaging materials, are currently occupy more market share.
应用形式
The application form
1.托盘和托盘箱
1. The tray and tray box
蜂窝纸箱具有良好的平面抗压性能,因此非常适合制成托盘和托盘箱(如图1所示)。
Honeycomb carton has a good plane compressive performance, therefore very suitable for made into tray and tray box (as shown in figure 1).
2.包装内衬
2. Packing lining
目前,海尔、海信、美的、澳柯玛等大型家电企业正在大批量采用蜂窝纸箱作为包装内衬来保护产品,如全自动洗衣机、空调等家电的整体包装内衬,以及冰箱、冷柜等家电的侧防护包装内衬。需要注意的是,作为整体包装内衬时,蜂窝纸箱一般要配合瓦楞纸板等其他包装材料来组成复合包装内衬,这样既能保证良好的缓冲性能,又能在运输过程中避免因包装破损而导致家电损伤。
At present, haier, hisense, midea, aucma large home appliance enterprises are large quantities of quantities such as using honeycomb carton as packing lining to protect products, such as fully automatic washing machines, air conditioners and other appliances overall packing lining, and the side protective packaging of the home appliance such as refrigerators, freezers lining. It is important to note that as a whole package lining, honeycomb carton should cooperate with corrugated board commonly, and other packaging materials to form a composite packaging lining, such already can guarantee good buffer performance, and can avoid in the process of transportation appliance damage caused by the damaged packaging.
(1)蜂窝托盘
(1) honeycomb pallets
蜂窝托盘是由裁切成面板、角墩(或底带)的蜂窝纸箱经包裹、黏结、压合等工艺制作而成的承载、运输用托盘,其主要由面板、角墩(或底带)两部分组成,这两部分的结构和材质直接影响整个蜂窝托盘的各项性能指标,如堆码、抗弯、抗冲击等性能。因此在加工蜂窝托盘时,要对面板、角墩(或底带)的结构和材质严格把关。例如,面板一般由两面复合有厚度的工业纸板的高强度蜂窝纸箱制成,这样可增强托盘的抗弯和表面抗戳穿等性能;角墩(或底带)则采用平压强度在50吨/平方米以上的高强度蜂窝纸箱复合而成,外部再复合一层抗撕裂度的复合纸板,这样可减小实际使用过程中角墩(或底带)受损和脱落的可能性。此外,根据客户要求以及实际使用情况,蜂窝托盘还需增加相应的附属结构,如叉孔护角(打包护角)、面板封边条和连接条等。对于其他特殊要求,如防潮和防水等性能,同样可通过特殊工艺来满足。
Honeycomb pallet is made by cutting into the panel, Angle block (or bottom) of the honeycomb carton package, coherence, such as pressing process and carrying, transportation on a tray, mainly by the panel, Angle block (or bottom) of two parts, the two parts of the structure and material directly affect the entire honeycomb pallets of various performance indicators, such as stacking, bending, impact resistant performance. So when processing honeycomb pallet, must be on the panel, Angle block (or bottom) of structure and material strictly controlled. Panel, for example, generally by the thickness of two sides compound has certain industrial cardboard honeycomb carton made from high strength, it can enhance the bending of the tray and the surface properties such as resistance to puncture; Angle of pier flat crush strength (or bottom) is used in more than 50 tons per square metre high strength of honeycomb cardboard composite, external composite layer again tear resistance excellent composite board, which can reduce the Angle of pier in the process of actual use (or bottom) the possibility of damage and loss. In addition, according to customer's requirement and the actual usage, honeycomb pallets shall increase the relevant subsidiary structure, such as fork hole Angle bead (packaging protect horn), sealing side panel and connection, etc. For other special requirements, such as moisture-proof and waterproof performance, also can through a special process to meet.
(2)蜂窝托盘箱
(2) honeycomb tray box
蜂窝托盘箱就是在蜂窝托盘的基础上增加箱体和上盖,箱体由纸护角连接而成,上盖则采用与面板相同的纸板,四周再用纸护角进行包边,以做扣合之用。
Honeycomb pallet box is on the basis of the honeycomb pallets increase on the body and cover, box body are connected by a paper Angle protector, cover, the use of the same as the panel board, paper corner protector for serging again around, fit to do.
图1 蜂窝纸箱制成的托盘和托盘箱
Figure 1 tray made of honeycomb cardboard box and tray box
优势分析
Advantage analysis
1.缓冲性能优势
1. The cushioning performance advantages
蜂窝纸箱以自然蜂窝状的芯纸为基体,这种特殊的结构铸就了其质轻、抗压、抗弯、缓冲性能好等特性。为证明蜂窝纸箱具有良好的缓冲性能,下面,以全自动洗衣机的包装内衬为例,对EPS制成的包装内衬与蜂窝纸箱―瓦楞纸板复合材料制成的复合包装内衬进行跌落试验对比,包括底跌落、角跌落和棱跌落试验,跌落高度分别为610mm、450mm、450mm,跌落后,对这两套内衬的很大加速度和脉宽进行分析,很终得出的对比数据见表1。
Honeycomb carton for natural honeycomb core paper matrix, this special structure to improve its qualitative light, compression, bending, good buffer performance characteristics. To prove the cushioning property of honeycomb cardboard with good, below, in the packing of the full-automatic washing machine lining, for example, the EPS packaging made of lining and honeycomb carton, corrugated cardboard composite lining made of composite packaging drop test comparison, including bottom drop fall, Angle and edge drop test, the drop height is 610 mm, 450 mm and 610 mm respectively, and fall backward, and maximum acceleration of the two sets of lining and pulse width were analyzed, and finally concluded comparative data are shown in table 1.
从表1中可以看出,蜂窝纸箱―瓦楞纸板复合包装内衬在跌落过程中的很大加速度均比EPS包装内衬小,相应脉宽均比EPS包装内衬大。由此说明,在跌落瞬间,蜂窝纸箱―瓦楞纸板复合包装内衬减缓了全自动洗衣机触地到停止震动的速度,从而防止全自动洗衣机因与地面产生刚性接触而损伤。可见,蜂窝纸箱具有良好的缓冲性能。
Can be seen from table 1, honeycomb cardboard, corrugated board packaging composite lining in the process of fall best acceleration are smaller than EPS packaging lining, corresponding pulse width are larger than EPS packaging lining. Indicates that moment in fall, the honeycomb carton, corrugated cardboard composite lining effectively slowed the fully automatic washing machine touches the ground to stop shaking speed, thereby preventing full-automatic washing machine damage due to produce the rigid contact with the ground. It is clear that the cushioning property of honeycomb cardboard box has good.
2.环保优势
2. Environmental advantages
蜂窝纸箱的原材料为再生纸或草浆纸,使用后可回收再利用,即使弃之不用,也能在自然状态下完全分解,不会对环境造成危害,是一种绿色包装材料。面对欧盟和美、日等地区和我国的绿色贸易壁垒,以及我国绿色政策的相继出台,蜂窝纸箱的应用和推广势在必行。
Honeycomb carton raw materials to recycled paper or straw paper, can be recycled after use, abandoned in the even, also can be completely decomposed under natural state, will not cause harm to the environment, is a kind of green packaging material. In the face of the European Union and the United States, Japan and other regions and countries of the green trade barriers, as well as our country green policy releasing, the application and popularization of honeycomb carton is imperative.
3.成本优势
3. The cost advantage
与木材和EPS相比,蜂窝纸箱有着不可替代的成本优势,目前正被用于替代木质包装材料和EPS泡沫塑料缓冲材料。
Compared with the wood and EPS, honeycomb carton has irreplaceable cost advantage, is used to substitute wood packaging materials and EPS foam cushioning material.
在包装内衬方面,随着石油价格的不断上涨,EPS的成本也水涨船高,在此形势下,蜂窝纸箱包装内衬的成本优势更加明显,根据海尔集团对白电包装内衬的统计,与EPS包装内衬相比,蜂窝纸箱包装内衬的成本平均下降了10%~15%。
In terms of packaging lining, as international oil prices continue to rise, the cost of EPS is rising, in this situation, the cost advantages of honeycomb are packed in cartons lined with more obvious, according to haier group electrical packaging lined with dialogue, compared with EPS packaging lining, honeycomb are packed in cartons lined with costs fell by an average of 10% ~ 15%.
在托盘方面,1吨蜂窝纸箱可替代30~50m3木材,而成本只有木材的1/3。
In terms of pallet, one ton of honeycomb carton alternative 30 ~ 50 m3 lumber, the cost is only 1/3 of the wood.
此外,在蜂窝纸箱生产过程中须经过红外线或微波烘干,这就相当于进行了消毒灭菌处理,因此由其制成的托盘无须再进行熏蒸处理,即在程度上免去了熏蒸费用,这进一步降低了托盘成本。
In addition, in the process of honeycomb carton production must be made via infrared or microwave drying, this is equivalent to the disinfection sterilization, therefore needs no fumigation processing made of the tray, which in a certain extent eased the fumigation cost, further reducing the costs of tray.
蜂窝纸箱正凭借其良好的缓冲性能、低廉的成本、优越的环保性能,吸引着外包装行业的目光,相信在不久的将来,蜂窝纸箱必将引领时代潮流,成为包装材料领域的。
The cushioning property of honeycomb carton is with its good, low cost, superior environmental performance, attracts the attention of the packaging industry at home and abroad, believe in the near future, honeycomb carton will lead the trend of The Times, become the leader in the field of packaging materials.